Thomas Newberry

Mechatronics Engineering Student at the University of Newcastle

Mechatronics Engineering student with hands-on experience in CAD, embedded systems, and mechanical/electrical prototyping. I enjoy building practical solutions that integrate mechanical design, electronics, and software. This portfolio showcases projects aligned with manufacturing automation and operator-focused machine interfaces.

Beyond engineering, I also hold a Bachelor of Communication and a Certificate III in Digital Media & Technology, allowing me to bridge technical problem-solving with clear communication, documentation, and operator focused design. I would welcome the chance to demonstrate any of these skills and discuss how I could add value to your team.

CONTACT
EXPERIENCE
PROJECTS
WORK

Warman Design & Build Competition – Autonomous Transport System

University of Newcastle · 4th Place
  • Designed and built a fully autonomous system to locate, collect, and transport objects across unstable terrain under strict size and timing constraints.
  • Developed the mechanical architecture, including custom linkages, end-effectors, and chassis components using 3D printing and laser-cut fabrication.
  • Implemented embedded control logic to coordinate actuation, stability, and movement across the pivoting “seesaw” surface.
  • Conducted iterative prototyping, risk assessment, and performance testing, improving system reliability and robustness during competition trials.
  • Placed 4th overall at the University of Newcastle, demonstrating strong teamwork, problem-solving, and engineering execution under competition conditions.
Mechatronics Mechanical Design Automation Embedded Systems Prototyping

Autonomous Model Vehicle (Self-Driving Car Prototype)

University Project — Embedded Control, Sensors & Track Navigation
  • Designed and built a small-scale autonomous vehicle to navigate a predefined track with curves and obstacles without manual input.
  • Integrated sensors (line tracking / proximity) with a microcontroller to detect the course, stay on path, and make real-time steering and speed decisions.
  • Implemented and tuned control logic to balance speed and stability, focusing on consistent lap times rather than one-off “lucky” runs.
  • Worked in a small team to plan tests, debug issues under time pressure, and document results so others could understand and repeat the setup.
  • Reinforced skills directly relevant to Lovells: practical automation, safe motion on a constrained track, and clear behaviour operators can trust.
Stepper Control Embedded C++ State Machines

Audio-Reactive Lighting & Wireless Speaker System

Personal Project — ESP32, Bluetooth Audio & WLED Integration
  • Integrated two previously separate systems: a Bluetooth audio path and an addressable LED controller, so lighting responds in real time to music.
  • Configured an ESP32-based controller to receive audio, process it, and drive LED effects using open-source firmware and customised code.
  • Debugged timing, noise, and power issues between the amplifier, LEDs, and microcontroller to keep audio clean and animations stable.
  • Set up simple controls (presets and modes) so the system can be used by non-technical users without needing to understand the underlying electronics.
  • taking multiple existing technologies and joining them into a single, reliable system that behaves predictably for the end user.
Embedded Systems Integration Real-Time Signal Processing

HVCCC | Stockpile Planner

Newcastle CBD
  • Managed and optimised logistics workflows in a fast-paced, high-pressure industrial environment.
  • Applied strong analytical and problem solving skills to maintain efficient coal chain scheduling and operational flow.
  • Collaborated with multiple teams and external stakeholders to deliver accurate, reliable, and time-critical outcomes.
  • Developed resilience, attention to detail, and clear communication skills, directly transferable to engineering and manufacturing environments.

LOVE REALTY | Marketing Consultant

Boolaroo
  • Designed and delivered targeted digital campaigns, demonstrating clear communication and structured planning.
  • Produced multimedia content to support branding initiatives, requiring creativity, organisation, and technical execution.
  • Worked effectively within a team to meet strict deadlines, strengthening collaboration and project coordination skills.
PROFILE
SKILLS
ABOUT

Automation & Control

Embedded control sequences, basic motion-control logic, and strong interest in CNC automation and modern machine-tool interfaces.

CAD

  • Creo, Inventor, Revit, and Granta EduPack on projects involving GD&T, sheet-metal design, and plastic part modelling.
  • Produced 2D engineering drawings with accurate tolerancing and FAI-ready dimensions.
  • Managed CAD data through GitHub-based PDM workflows with revision control and BOM organisation.

Mechanical

  • 3D printing and laser cutting for rapid prototyping and validation.
  • DFM/DFA-driven design for improved manufacturability and assembly.
  • Implemented Root Cause Analysis and developed DFMEA with mitigation plans.
  • Experience with high-volume manufacturing considerations.

Electrical

  • Arduino/ESP32 circuit design, PWM, digital/analog, motor-control outputs.
  • Stepper, servo, and DC motor control using DRV8825 motor drivers.
  • PCB prototyping, soldering, wiring, and systematic troubleshooting.
  • LTSpice simulations including LED networks, filters, and basic op-amp circuits.
  • Integration of sensors, limit switches, and feedback inputs.

I’m a Mechatronics Engineering student at the University of Newcastle with a passion for building real, working systems from automation projects to custom interfaces and embedded hardware.

This portfolio shares some of the projects I’ve designed, built, and tested.

Alongside engineering, I also have a background in communication and digital media. That lets me approach projects from both the technical and user experience side. Designing solutions that not only work, but make sense to the people who use them.

If you'd like to know more about any project, feel free to reach out I’m always happy to talk through the build process and what I’m working on next.